News

AV Expands Huntsville Facility to Accelerate Production of Next-Generation Freedom Eagle-1 Interceptor

05/26/2026

BJ Koubaroulis, Corporate Communications Specialist

Facility expansion positions AV to scale production, accelerate fielding, and provide cost-effective defense against mass aerial threats 

ARLINGTON, Va., May 26, 2026 – AeroVironment, Inc. (“AV”) (NASDAQ: AVAV), a global defense technology leader, today announced an additional government investment of $20.2 million in AV’s Huntsville, Alabama facility to increase quantities of Low-Rate Initial Production (LRIP) and accelerate future Full-Rate Production (FRP) of the Next-Generation Counter-Unmanned Aircraft System Missile (NGCM), known as Freedom Eagle-1 (FE-1). 

The expanded site will serve as the system-level integration, manufacturing, and production hub for FE-1, enabling rapid scale-up of interceptor production and accelerated delivery timelines to meet urgent U.S. Army and Combatant Command operational needs.  

The 24,000-square-foot expansion and associated job growth in Huntsville reflect AV’s continued investment in meeting evolving national security demands for subsonic missiles while strengthening cost-effective production capacity, driving innovation, and supporting on-time delivery. 

“Growing our presence in Huntsville places AV more firmly at the center of the Army’s air and missile defense ecosystem, enabling tighter integration, faster iteration, and more efficient production at scale,” said Wahid Nawabi, Chairman, President and Chief Executive Officer at AV. “That proximity is critical as we begin production of Freedom Eagle-1, a system designed to deliver a scalable, cost-effective response to increasingly complex and high-volume aerial threats.” 

The investment builds on AV’s recent selection and $95.9 million contract award under the U.S. Army’s NGCM and Long-Range Kinetic Interceptor (LRKI) programs, executed through the U.S. Army Combat Capabilities Development Command Aviation & Missile Center (CCDC AvMC) and the Aviation & Missile Technology Consortium (AMTC), and marks the next phase in transitioning Freedom Eagle-1 from development to scaled production and operational fielding. 

In March, AV announced a $97 million contract to design and integrate prototype test environments for next-generation missile defense sensor testing at Redstone Arsenal — a Huntsville-based federal center that is home to more than 70 organizations, including NASA, the FBI, Missile Defense Agency, Army Program Acquisition Executive Fires, and the future U.S. Space Command headquarters. 

“This expansion is a critical step in scaling production of Freedom Eagle-1 and accelerating its delivery to the field,” said Jimmy Jenkins, Executive Vice President of AV’s Precision Strike and Defense Systems Group. “By increasing manufacturing capacity, strengthening integration, and enabling production at volume, we’re delivering a cost-effective interceptor designed to counter increasingly complex and high-volume aerial threats.” 

Freedom Eagle-1 is designed to address these challenges with a combination of performance and affordability. The system is a low-cost, high-performance interceptor capable of neutralizing Groups 2 and 3 UAS while maintaining residual capability against Group 1 UAS, fixed-wing, and rotary-wing aircraft, with increased lethality, extended range, and rapid launch capabilities. 

The system has achieved several key development milestones, including a successful live-fire demonstration of its dual-thrust solid rocket motor, controlled test vehicle launches, and warhead testing, demonstrating technical maturity and reduced risk as the program transitions toward field deployment. 

“As the nation’s defense and security demands increase, it is crucial that we meet capability needs, and there is no better place for AV’s expansion as Alabama continues to lead in defense manufacturing and innovation,” said Congressman Robert Aderholt (AL-04). 

The expansion in Huntsville also reflects AV’s broader strategy to scale domestic manufacturing capacity, following a recent announcement of a $30 million expansion of its Albuquerque, New Mexico campus, a move that is expected to generate more than $670 million in economic impact over the next decade, create more than 450 high-wage jobs, and boost production of mission-critical defense and space technologies. 

About AV 

AeroVironment (“AV”) (NASDAQ: AVAV) is a defense technology leader delivering integrated capabilities across air, land, sea, space, and cyber. The Company develops and deploys autonomous systems, loitering munitions, counter-UAS technologies, space-based platforms, directed energy systems, and cyber and electronic warfare capabilities—built to meet the mission needs of today’s warfighter and tomorrow’s conflicts. At the core of these technologies lies AV_Halo™, a modular, mission-ready suite of AI-powered software tools that empowers warfighters and enables full-battlefield dominance: detect, decide, deliver. With a national manufacturing footprint and a deep innovation pipeline, AV delivers proven systems and future-defining capabilities at speed, scale, and operational relevance. For more information, visit www.avinc.com. 

Safe Harbor Statement 

Certain statements in this press release may constitute “forward-looking statements” as defined in the Private Securities Litigation Reform Act of 1995. These statements are based on current expectations, forecasts, and assumptions that involve risks and uncertainties, which could cause actual results to differ materially. Factors that may cause such differences include, but are not limited to, our ability to perform under existing contracts and obtain new ones; regulatory changes; competitor activities; market growth; product development challenges; and general economic conditions. For a more detailed discussion of these risks, please refer to AeroVironment’s filings with the Securities and Exchange Commission. We undertake no obligation to update forward-looking statements as a result of new information or future events. 

///////////////////////////////////////////////////////////////////////////////////////////////////// 

For additional media and information, please follow us: 

 

Media Contact:  

BJ Koubaroulis  
pr@avinc.com 

703.718.4060 

  

Investor Contact:  

Denise Pacioni 

ir@avinc.com 

805.795.4108 

 

Domains

Let’s Advance Your Mission

Product Catalog

View the full catalog to explore our solutions in detail.

News

BlueHalo Conducts Successful Test Launch of FE-1 Next-Gen C-UAS Missile

03/13/2025

ARLINGTON, VA — BlueHalo, the company transforming the future of global defense with actively deployed and operationally proven Counter-Uncrewed Aerial System (C-UAS) solutions, announced today the successful live fire demonstration of its Next-Generation C-UAS Missile (NGCM)–Freedom Eagle-1 (FE-1), addressing the critical need for munitions industrial base expansion to meet the rapidly evolving advanced aerial threats.

“In light of recent global events, including activities in Europe, the Red Sea and Taiwan, we’re taking a proactive stance–increasing internal investments to advance our FE-1 system and leaning in to meet the demand signal on an expedited timeline,” said Jonathan Moneymaker, BlueHalo Chief Executive Officer. “Our investments and development progress, including this successful CTV test launch, underscore BlueHalo’s dedication to addressing evolving threats and ensuring that warfighters have access to critical capabilities sooner rather than later.”

During the first Controlled Test Vehicle (CTV) live fire demonstration held in January at Yuma Proving Ground, Team BlueHalo conducted three missile test flights. In each of the three tests, FE-1 launched successfully and performed its flight as planned, affirming BlueHalo’s commitment to a rapid development schedule. The team collected video, system and sensor data logs, radar tracks, and RF diagnostics data from each flight test to evaluate the missile’s guidance, navigation, and control systems and analyze aerodynamic models to drive down significant technical risk associated with the program.

“Going three for three on the first ever launch during the development of a new kinetic missile program is an astounding engineering feat and a testament to our team’s incredible dedication and expertise,” said James Batt, BlueHalo Chief Growth Officer. “FE-1 is a superior solution to address critical gaps in our nation’s C-UAS and air defense arsenal. We are thrilled to get it one step closer to the frontlines, where it will protect our warfighters and ensure mission success.”

The recent demonstration is the latest in a string of FE-1 milestones, highlighting its rapid development timeline:

Last June, BlueHalo announced its selection as one of two vendors chosen to continue development of the NGCM by the U.S. Army Combat Capabilities Development Command Aviation & Missile Center (CCDC AvMC) Aviation & Missile Technology Consortium® (AMTC).

In August, the company announced the completion of multiple rounds of testing for the FE-1, including the successful firing of its dual-thrust, solid rocket motor.

In December, BlueHalo successfully completed warhead detonation testing, which collected impact data against simulated targets. Test data included penetration depths, velocities, impacts, and panel frag patterns, which will be used to confirm FE-1’s lethality predictions and support continued warhead development.

“While competitors in the NGCM program remain focused on conceptual presentations, BlueHalo is actively building and testing flight hardware,” said Batt. ” Team BlueHalo went from paper design to first flight in 107 days, demonstrating incredible innovation and a commitment to the NGCM program. This success not only indicates our readiness but also significantly reduces the technical and schedule risks associated with the NGCM program.”

BlueHalo’s continued investment and acceleration in the development of FE-1–with a planned customer live-fire demonstration in 3Q 2025–is in response to legislative affirmation to this capability is a priority of growing importance. In the recently passed FY25 National Defense Authorization Act (NDAA).  FE-1 is a critical response to the evolving UAS threat landscape. Supported by Congressional oversight, significant budgetary allocations, and the recognition of current system limitations, it addresses the need for enhanced range, lethality, and adaptability. This missile ensures a layered, cost-effective defense strategy, protecting national security interests against increasingly sophisticated drone threats.

“It’s clear that the new administration wants middle-tier acquisition going faster and fielding technology quicker,” said Moneymaker. “Additionally, Congress is supportive of additional effectors to get longer range, at higher altitudes, against a threat that is evolving faster than we can keep pace with current systems. We’re moving at the speed necessary to meet the need, even if it requires our own internal funding to make it happen.”

BlueHalo’s FE-1 is designed to counter larger UAS (Group 3 and above) with enhanced maneuverability, range, and rapid launch capabilities. This addresses the limitations of current systems, which cannot effectively engage advanced, larger drones.  It rapidly and affordably enhances warfighter lethality, survivability, and combat effectiveness, providing an agile and disruptive new technology to the munition industrial base and expanding national security air defense capabilities.

###

About BlueHalo

BlueHalo is purpose-built to provide industry-leading capabilities in the areas of Space, C-UAS and Autonomous Systems, Electronic Warfare & Cyber, and AI/ML. The company develops and brings to market next-generation capabilities to support customers’ critical missions and national security. Learn more at http://www.bluehalo.com and follow BlueHalo on LinkedIn.

Domains

Capabilities

Let’s Advance Your Mission

Product Catalog

View the full catalog to explore our solutions in detail.